Din Rail Channel Roll Forming Machine

Din Rail Making Machine

https://www.superdamc.com/

YX8-35  Servo Motor
Roll Forming machine

一、technical parameters

No.	ITEM		PARAMETER	REMARK
1	MATERIAL	Type	Cold-rolled strip steel, galvanized sheet
		T.(mm)	0.8-1.2mm
		Yield Strength (Mpa)	Q235
2	Forming speed (m/min)		4-6m
3	Forming main power (KW)		3KW	FYR
4	Hydraulic power (KW)		7.5KW	FYR
5	Total Power		11.5 KW	FYR
6	Voltage		AC380V，50Hz，3P

二、process

Uncoiler →roll forming machine →punching
hole device  →
hydraulic shear device (including knife)

三、Plate drawing as below：

Metal part
Drawing：

四，Machines List

Uncoiler 1、 Type：Manual & not power 2、Parameter 1）Passive discharge 2） Coil weight：< 1T 3）Coil inner D.：φ470mm-φ530mm 4）Max. Width.200mm 5) Thickness <1.6mm

 

Guide device

Main Forming machines  (for profile 35mm  )

6.1  Forming Rack：8 Pair roll station，and add Rub-roll, To make sure the surface profile no scratches.

6.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

  6.3  Rolling
speeding: about 4-6 m/min 。

    6.4  Roller material：#45，overall quenching, hardness HRC56-62 ℃. 

6.5  Motor power：3KW (Servo motor)。    

6.6  Main Roller ：￠65mm，45#。

6.7  Equipment base: 40# H type using welded steel plate.

6.8  Transmission: gear drive.

6.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

punching, 1 set of mold, punching length 400MM.

The material of the punching die is Cr12, HRC58-62°. 

Forming and shearing:

Cutting method: hydraulic cutting (blanking) stop cutting.

Blade material: Cr12, quenched, the hardness can reach HRC60 degrees.

Hydraulic system working pressure: 16Mpa

Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.

Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

** The main components of the brand:

PLC control system: DELTA

Inverter: Shilin

Encoder: Omron 

Touch screen: WEINVIEW

Some components are Schneider brand devices.

List of main accessories parts brand

No.	Name	Brand
1	Motor reducer	Domestic brand
2	Main key bearings	Domestic brand
3	Frequency converter	Shilin
4	PLC system	Delta
5	Low-voltage electrical appliances	Schneider
6	Encoder	Omron
7	touch screen	Weinview
8	Hydraulic system	Domestic brand

Devices：

No.	Machine name	QTY	REMARK
1	Uncoiler	1
2	Guider device	1
3	Forming machine	1
4	Punch Hydraulic	1
5	Cutting device	1
6	Control system	1

Oversea after service:
After the production line arrives at user's factory, if buyer request eingeer
to installation and training in Egypt factory. The related cost such as air
tickets, room and board, visa, food etc will be repaid (borne) by the buyer
(IEC), and the labor cost is 100 USD per person per day.